Automotive & e-Mobility
Precision inspection of complex parts, and assembly automation of battery production lines to improve takt times and product quality.
Key Applications
- Brake rotor inspection
- Stator frames and hairpin inspection
- Battery pack and module test, assembly, and sort
- Battery production lines
- Inverter assembly
- Engine block and piston bore inspection
- Exhaust manifold inspection
- Powertrain component inspection
- Body in white and post-painting defect inspection
- Gear inspection
- Clutch weld inspection
- Valve seal inspection
Technologies
- High-speed precision automation
- Non-contact metrology
- Assembly automation
- Defect detection
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Ready To Get Started?
Advanced Solutions for Automotive & e-Mobility
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DWFritz brings years of experience developing our own vision systems and lighting techniques to measure, inspect, and detect defects. With the tight tolerances required by the EV market, we leverage these technologies to enhance the speed and accuracy of our systems, improving manufacturing yield and quality.
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Our high-speed metrology and inspection platforms is designed to simultaneously capture and measure multiple part features for rotors, stators, brake disks, and other parts that fit within the measurement envelope. An innovative, production-ready system, it captures and analyzes millions of data points faster than conventional metrology systems by combining multiple non-contact sensors to generate a high-density, micron-level digital twin of the component.
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Our system performs 100% gear inspection with shaft assembly up to 300mm diameter in under 30 seconds, with tolerances between 5-10μm. Optimized to detect and avoid production deviation using real-time measures, the system allows for upstream process adjustments to reduce overall waste. Multiple sensors generate point clouds with 2 million data points for brake discs, performing dimensional and defect inspection in 15 seconds.
Success Stories
Battery Cell Test/Sort System
An electric vehicle company needed a pilot production tool to pick and place lithium-ion cells for testing, and sorting good cells from bad cells.