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Energy Storage & Battery Manufacturing

DWFritz designs advanced automation systems to assemble, inspect, and test batteries for high-performance energy storage applications. From battery cell manufacture to discrete battery cell application, our solutions ensure the precision, reliability, and scalability manufacturers need to meet evolving demands.

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Products and solutions for dry-room assembly, inspection, and testing of battery, energy storage, and energy generation products. Our solutions help battery and energy generation product manufacturers hit increasingly demanding requirements for energy density, generation capability, quality, and cost.

  • Scalable solutions for assembling and testing lithium-ion, solid-state, and advanced battery cell, module & pack configurations across the full integration chain
  • Automation for grid-scale and stationary storage solutions, including flow battery assembly and BESS infrastructure, designed for resilience and performance
  • Precision automation for hydrogen fuel cell assembly and electrolyzer production to support clean hydrogen generation and energy conversion
  • High-accuracy systems for tabbing, stringing, and assembling solar cells and modules to maximize efficiency and throughput
Infographic illustrating DWFritz’s end-to-end battery manufacturing automation capabilities. The graphic outlines every stage of the lithium-ion battery production process — including notching and slitting, stacking, electrolyte filling, pouch and prismatic cell sealing, electrical testing, inspection, module assembly, and pack assembly. It highlights DWEnergy’s next-generation electrode stacker, which offers up to twice the speed and three times the precision of legacy systems, with real-time digital twin traceability and integrated in-line notching. Comparative diagrams show DWEnergy’s compact stacker footprint at one-third the size of traditional machines, with five times the dry room space efficiency and tens of millions of dollars in annual total cost of ownership savings. Supporting text emphasizes DWFritz’s precision engineering, dry room validation capabilities, and custom automation solutions for battery and energy manufacturers.
DWFritz’s automation solutions span the entire battery manufacturing process, from electrode notching and stacking to final pack assembly. Our precision systems accelerate production, improve yield, and reduce total cost of ownership for next-generation energy manufacturers.

DWFritz brings deep expertise in building fully automated, high-speed battery lines with micron-level stacking precision. Our systems integrate advanced material handling, web handling, and motion control to ensure exact alignment of cells—crucial for maximizing energy density, performance, and consistency.