Energy Storage & Battery Manufacturing
The future of energy starts with precision-engineered battery production.
Powering the future with precision energy & battery production lines
DWFritz designs advanced automation systems to assemble, inspect, and test batteries for high-performance energy storage applications. From battery cell manufacture to discrete battery cell application, our solutions ensure the precision, reliability, and scalability manufacturers need to meet evolving demands.
Energy Storage & Battery Expertise
We support a broad range of advanced energy technologies with precision automation systems built for scale, safety, and performance:
- Battery Cell, Module, and Pack Assembly
Scalable solutions for assembling and testing lithium-ion, solid-state, and advanced battery configurations across the full integration chain - Battery Energy Storage Systems (BESS) & Flow Batteries
Automation for grid-scale and stationary storage solutions, including flow battery assembly and BESS infrastructure, designed for resilience and performance - Hydrogen & Electrolyzer Systems
Precision automation for hydrogen fuel cell assembly and electrolyzer production to support clean hydrogen generation and energy conversion - Solar Cell and Module Manufacturing. High-accuracy systems for tabbing, stringing, and assembling solar cells and modules to maximize efficiency and throughput
Don’t see your solution listed?
We specialize in solving complex, custom automation challenges. If your application demands precision, scalability, and innovation—let’s talk.
Ready to begin?
End-to-end expertise in battery assembly
From developing our proprietary High-Speed Electrode Stacking System to delivering full-scale energy storage manufacturing lines, DWFritz brings deep expertise in building battery cells, modules, and packs—across a wide range of chemistries and form factors.
Battery Manufacturing Process
Drying and Calendaring
Notching and Slitting
Electrolyte Filling
Stacking
Pouch Formation / Sealing
Formation and Aging
Pack Assembly
Module Assembly
Electrical Test
Final Inspection
Electrode & tab inspection with digital twin
Singulated electrode & separator stacking
Material feed systems
Traceability
100% pure and post stacking inspection
Electrode & tab inspection with digital twin
- “Operator load or AGV delivers jumbo roll to unwinder
- Manual roll to roll splicing
- Laser or mechanical notching of electrodes
- Notched tab dimensions inspected
- Notch cleaned by ionizers and suction”, “Laser or mechanical roll slitting
- Roll material inspected for slitting dimensions
- Roll material cleaned by ionizers and suction”, “Dual output roll winding
Drying and Calendaring
Notching and Slitting
Stacking
Electrolyte Filling
Pouch Formation / Sealing
Formation and Aging
Module Assembly
Pack Assembly
Electrical Test
Final Inspection
Micron-Level Accuracy in Battery Manufacturing
DWFritz brings deep expertise in building fully automated, high-speed battery lines with micron-level stacking precision. Our systems integrate advanced material handling, web handling, and motion control to ensure exact alignment of cells—crucial for maximizing energy density, performance, and consistency.
See it in action
Explore how we helped accelerate battery production with a high-throughput, precision-automated assembly line in our Battery Cell Production case study.
