Automotive & E-Mobility Manufacturing
Reimagining automotive & e-mobility manufacturing
DWFritz brings decades of experience delivering high-speed, precision automation and inspection systems for the automotive and e-mobility sectors. As manufacturers integrate advanced robotics, AI, and electrification, we help them overcome the complexity of scaling safely and efficiently—without compromising quality.
Automotive & E-Mobility Expertise
DWFritz supports leading OEMs and Tier 1 suppliers with advanced automation solutions across electric and traditional vehicle platforms. Our precision systems are engineered for high-volume production, stringent quality requirements, and evolving vehicle architectures.
Core areas of expertise include:
- E-Mobility Systems
High-speed assembly and testing of e-motors, e-drives, and EV battery cells, modules, and packs - Powertrain & Drivetrain
Precision automation for engine, transmission, axle, and fuel cell assembly and validation - Component Inspection & Quality Control
Micron-level inspection of gears, splines, housings, and cast parts using advanced metrology, defect detection, and leak testing - Line Integration & Custom Module Builds
Full production line development—from standalone modules to fully integrated systems—with high-speed metrology and robotic handling
Ready to begin?
Advanced solutions for automotive &
e-mobility
DWFritz combines deep expertise in assembly, inspection, and test automation with real-time software and process feedback to meet the high-precision, high-throughput demands of the automotive and e-mobility industries. Our advanced systems are built to handle complex manufacturing requirements with speed, accuracy, and scalability.
Want to see how we deliver results in action?
Explore our white paper on how we helped an electric vehicle manufacturer design a Battery Cell Test & Sort System—a pilot production tool engineered to pick, test, and sort lithium-ion cells with exceptional precision and reliability.
Battery Manufacturing Process
Drying and Calendaring
Notching and Slitting
Electrolyte Filling
Stacking
Pouch Formation / Sealing
Formation and Aging
Pack Assembly
Module Assembly
Electrical Test
Final Inspection
Electrode & tab inspection with digital twin
Singulated electrode & separator stacking
Material feed systems
Traceability
100% pure and post stacking inspection
Electrode & tab inspection with digital twin
- “Operator load or AGV delivers jumbo roll to unwinder
- Manual roll to roll splicing
- Laser or mechanical notching of electrodes
- Notched tab dimensions inspected
- Notch cleaned by ionizers and suction”, “Laser or mechanical roll slitting
- Roll material inspected for slitting dimensions
- Roll material cleaned by ionizers and suction”, “Dual output roll winding
Drying and Calendaring
Notching and Slitting
Stacking
Electrolyte Filling
Pouch Formation / Sealing
Formation and Aging
Module Assembly
Pack Assembly
Electrical Test
Final Inspection
The images below are from a build of a complex line that was ~85m long for a manufacturer of electric buses used for public transportation.
