ZeroTouch non-contact metrology platform

A non-contact 3D brake inspection system that measures complex geometries and performs defect detection.

Non-contact 3D Brake Inspection System

The ZeroTouch® brake inspection system is a non-contact brake inspection system that generates a 3D point cloud, providing manufacturers with real-time metrology and inspection data to optimize production processes, detect defects, and improve ROI.

Increases Accuracy

Increases Throughput

Detects Defects

ZeroTouch measured the entire part surface, generating a high-density, micron-level point cloud.

ZeroTouch executed the inspection plan in just 20 seconds versus the tactile methods, which took 1 minute.

ZeroTouch measured all surfaces in 3D and identified defects too.

Key Measurements

DESCRIPTION

STANDARD DEVIATION µm (1σ)

Bore diameter 0.10
Flatness 0.09
Runout 0.17
Parallelism between friction surfaces 0.13
Friction surfaces thickness variation 0.10
Friction surfaces thickness variation 0.09

Specifications

Gear Dimensions

External Ring: 300 mm diameter (typical)

Inspection Speed

Typical Cycle Time: ~20 seconds (typical)

Accuracy

Surface Defect Detection: 120µm (min. defect size)

System Dimensions

2,000 x 1,000 x 2,000 mm (W x D x H)

System Weight

1,500 kg (3,300 lbs)

Resources

Data Integrity and The Digital Twin, Part 1

Metrology is moving from the lab to the manufacturing line, which brings non-contact techniques, digital twins, and the integrity of point clouds versus discrete measurement data under increased scrutiny.

Data Integrity and The Digital Twin, Part 2

In the second installment of Data Integrity and the Digital Twin, we delve deeper into the value of big data, tactile and non-contact measurement errors, and the magic of mathematics.

Overcoming Challenges in High-speed Inspection Using Non-contact Metrology, Part 1

When product quality and throughput are vital, performing high-speed, quality inspections present unique challenges that require precision solutions.

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With manufacturing facilities located in the U.S. and China, DWFritz provides exceptional global support services.